HVOF Coating & Thermal Spray Tungsten Carbide Metallizing - Segments

HVOF Coating & Thermal Spray Tungsten Carbide Metallizing - Segments
HVOF Coating & Thermal Spray Tungsten Carbide Metallizing - Segments

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Committed to providing our customers with state-of-the-art metallizing technologies, at Metalizing Specialists, LLC, our capabilities are ideally suited for the needs of various heavy metal industries. The thermal spray metallizing process propels molten particles of metal at high velocity, quickly cooling and bonding to a surface. We're experts in the thermal spray process and offer the ability to apply numerous materials on a variety of substrates. This expertise is augmented by our production flexibility, which allows us to economically metalize even single parts in as little as one week.

In the project highlighted here, we used our thermal spray metallizing process to apply a coating of tungsten carbide onto 1045 cast steel tension reel segments, which are part of a steel manufacturing process. Each tension reel measured over 4' in length and had a diameter of 16 ½", with the areas designated receiving a metallized coating between 0.005" and 0.007" thick. A total of 3 cast steel tension segments were processed, providing a cost efficient and effective way to surface finish these parts for our client. Content with our professional service and quality, our client continues to work with us on additional projects for metallizing steel manufacturing parts. We strive for the highest level of quality, competitive pricing, and continuously educate our workforce on the latest techniques and solutions in thermal spray applications.

To learn more about our work with tungsten carbide metallizing, please refer to the table below or contact us for more information.

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Metallizing of Steel Segments
Metallizing of Steel Segments
Steel Segments DURING Metallizing
Steel Segments DURING Metallizing
Steel Segments
Steel Segments

HVOF Coating & Thermal Spray Tungsten Carbide Metallizing - Segments Project Highlights

Product Name
Tension Reel/Segment
Product Description
Cast Steel Tension Reel/Segment for the Steel Manufacturing Industry
Capabilities Applied/Processes
Primary: Thermal Spray Metallizing
Secondary: Blasting
Coated Dimensions
8" - 30" Diameter
14" - 120" Length
Metallizing Material
Tungsten Carbide
Coating Thickness
0.005" - 0.007"
Surface Finish
A Finish 79-90 RA
B Finish 140-220 RA
C Finish 300-499 RA
C+ Finish 700-900 RA
D Finish 1200-1700 RA
E 2500+ RA
In Process Testing/Inspection Performed
Surface Finish Testing
Industry for Use
Steel Manufacturing
Delivery Location
Standards Met
Customer Specifications, CAD Drawing

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